Alarm Management
X-Force AIMS
X-Force Alarm Information Management System Software is our flagship product with more than 280+ installation all over India in all major industries. X-Force AIMS is Self-Developed, High Performance Application, to meet all the alarm and report capturing and analysis requirement, suggested by major consultants like EIL, Toyo, Jacabs etc. X-Force AIMS is a complete alarm, messages, event and report handling package. It provides a complete solution for alarm management and user collaboration, over various messaging systems. IT in-depth and straight forward analysis reports, make problem analysis – a simple task
Why Alarm Management is so IMPORTANT?
Safety: Better Operator attention toward problem.
- Hundreds of alarms competing for operator attention.
- The volume of alarms tends to do more harm than good.
- Habitually silenced or acknowledged.
Compliance: Compliance with EEMUA 191 or ISA-18.2 Standards and comply to auditor’s suggestions
Notification: Critical alarm display / SMS to notify to all the concerns
Analysis: Root Cause Analysis
Features
Compliance
Technology
Full Alarm Life cycle coverage
Enterprise Features
Industrial Alarm Management Solution
Realtime view of Alarms & Events. Centralizes and archives alarm and event data, providing a foundational view of operational alerts.
Delivers advanced analysis with a rich feature set for KPI monitoring and reporting on alarm data. Benchmarking your alarm system to industry standards.
Master Alarm Database, streamlining alarm management and rationalization with integrated tools for efficient, safe, and compliant operations.
Benefit
- Insights into alarm performance.
- Optimize functionality and reduce downtime.
- Standardized alarm management.
- Consistent operations and regulatory compliance.
- Improve efficiency.
- Prioritize critical alarms and reduce alert fatigue.
Predictive Maintenance with Auto-ML Application
Industrial Alarm Management Solution
ISDN Software’s Auto-ML empowers manufacturers to swiftly achieve AI digital transformation, unlocking value from years of enterprise data
With over 40 built-in machine learning algorithms tailored for the manufacturing sector, users can effortlessly build prediction models. The edge inference architecture enables easy export and installation of prediction models on target devices, with a one-click trial model download for seamless deployment on any edge computer. Additionally, a complete integration mechanism ensures smooth connectivity with external systems, driving efficiency and innovation across operations.
Example Applications
Motor Health Score Prediction
- Electric motors are integral to applications like cooling, heating, tools, pumps, and compressors.
- Proper maintenance is crucial for maximizing their lifespan.
- Key runtime values such as temperature, power, and vibration impact motor health.
- Using AI, the health score can be calculated in real-time.
- Additionally, users can simulate the health score by defining parameters and using the model to calculate based on those definitions.
Anomaly Detection
Anomaly Detection is also possible with the Auto-ML platform. It is just as simple as:
- Defining the dataset
- Upload the dataset to the web portal
- Set the Abnormal Proportional Threshold
- Anomaly will be highlighted in red
- Open the anomaly trend chart to view the anomaly percentage
Statistical Process Control
ISDN SPC software helps to minimize quality variation and to maximize plant output and profitability
It empowers the operator to take proactive actions by providing near real time quality status information and analyses based on data collection from any control system and plant data source
Features
Connectivity:
Web Server Architecture:
Tools for the entire quality team:
A powerful, customizable statistical rule base:
Benefits
Avoid Material Loss and Scrap: ISDN SPC Software provides immediate visual indications of abnormal process variation and limit violation. It enables proactive reaction to developing process variation problems
Improve Product Margins: Optimize dosing of costly ingredients closer to required specification and closer within variation limits
Reduce Cost: ISDN SPC reduces the need for expensive quality inspection activities. License with unlimited number of users, unlimited inspection points with unlimited dashboards
Digitalization of Work (DoW)
SIMPLE DIGITAL PERFECTION
X-Force DoW helps industries to transform their manual activities of operations, maintenance, safety HSE and other procedures to the digitalized platform.
Why X-Force DoW
Ease of Operation
Situation Awareness
Security
Flexible architecture
Integration
Reporting / Analytics
Features
Multiuser Read / Write ability.
Access from anywhere within internal web
Typed Text, Images, video all linked to entry.
Establish corelated of data.
Data Security.
Long Term History
Historian
X-Force Historian is a fully functional time series database for Industrial data to capture, store, process, analyze and retrieve data in various purposes.
X-Force Historian is a high performance process historian, capable of storing huge volumes of data generated from today’s industrial plants.
Features
- High performance and efficient storage and retrieval of data – Best in class performance
- 100K Data Insertion per second
Better data acquisition i.e., OPC
DA+HDA with store and forward
Redundancy at collector and channel
Multi-tier historian, n number of redundant historian
Asset Structure and Process Modelling
Analytics – Auto summary generation
Process Efficiency and Parameters Management (OEE)
Features
Monitoring efficiency values
Batch order management
Event traceability
Report generation
Advanced Planning & Scheduling (APS)
PlanetTogether is the rapid-to-implement and easy-to-use scheduling solution for manufacturers and producers. Integrate your core IT infrastructure, ERP, MRP or MES system. PlanetTogether is a prime APS integration solution for SAP ERP, SAP ByDesign, Microsoft Dynamics 365 for Operations (AX), Aptean Ross, SQL Server, QAD, and many other industry leaders.
Advantages
- Fast, flexible in-memory optimization
- Real-time collaborative multi-planner
- Robust and extensible constraint-based scheduling functionality (enables high degree of automation)
- Detailed impact analysis (orders and KPIs)
Benefits
- Optimize schedules in seconds or minutes in most cases vs. hours in database systems
- Allows longer planning horizons (months instead of days)
- Access to all the data all the time–Most responsive user interface
- Enables the scheduler to be more productive by having a more responsive user interface and more data visible concurrently
Energy Management System (EMS)
Energy Management System is a solution comprised of metering, networking, hardware, and software to construct a system to monitor, control, analyze and optimize the energy usage of the organization.
Advantages
- The EMS provides a centralized Power Monitoring facility
- The EMS leads to savings in the overall cost
- The EMS is appropriate for Industries, manufacturing plants, commercial buildings, or any situation where an electrical system is used.
- These savings may be from better utilization of manpower, savings in the energy consumption, non-breakdowns in the system and etc.
Features
- Data Acquisition & Monitoring
- Alarm & Event Management
- SLD/Dashboards & Reporting
- Reporting System
- Cost Management
- Effective Web Interface
- Assets Management
- Trend Functionality
